Our drone repair service covers everything from cracked frames and motor rebuilds to flight-controller board-level rework and sensor recalibration. We begin with a detailed incoming inspection—visual, electrical, and functional tests—then provide a transparent quote. Repairs use solder-reflow stations for microelectronics, vibro-balancers for rotors, and environmental chambers for sensor characterization. Each unit undergoes a comprehensive flight-test protocol post-repair, including hovering, waypoint navigation, and payload operation. You receive a digital Service Report documenting all work, parts installed, test logs, and updated maintenance schedule.

For microlights and small piston aircraft, AeroCare performs annual Permit to Fly inspections per BCAR Section “S.” Services include structural inspection using non-destructive testing (ultrasonic, dye penetrant), engine teardown and overhaul (compressor borescope, cylinder leak-down tests), control-cable tensioning, and avionics bench-testing. We liaise with the CAA for Permit renewals and log-book endorsement. Overhaul packages can be customised—engine, propeller, avionics—and include a detailed airworthiness certificate submission, ensuring legal compliance and safety.

Our FieldTech teams travel to your site with portable diagnostic rigs, spare-parts kits, and calibration tools to perform in-situ maintenance. Typical assignments include compass calibration, vibration balancing, firmware updates, and minor airframe repairs. Field reports are uploaded to your account in real time, and parts replaced are automatically ordered and invoiced through the portal. This service is ideal for offshore inspections, agricultural surveys, or remote film shoots where returning to base is impractical.

Enhance your UAV or microlight with performance upgrades: high-torque motors, carbon-fibre propellers, extended-life batteries, advanced GPS/RTK modules, and night-vision payloads. Our engineering team evaluates weight-balance impacts, power budgets, and airframe compatibility. Retrofits are executed under controlled conditions with structural reinforcements as needed. Each upgrade includes bench validation, flight certification, and updated documentation for CAA records.

Large-scale operators can subscribe to our Service Level Agreements (SLAs), which bundle scheduled maintenance, priority repair turnaround, parts provisioning, and analytics access. SLAs guarantee response times—from 4 hours for critical faults to 48 hours for standard repairs—and include quarterly performance reviews. Our Fleet Dashboard tracks SLA metrics, maintenance history, and cost summaries, enabling you to budget precisely and ensure maximum fleet availability.

Navigating UK aviation regulations can be complex. AeroCare’s consultancy service assists with CAA permissions—GVC applications for commercial drones, Permit to Fly renewals for microlights—and safety-case development. We prepare operations manuals, maintenance control procedures, and safety management system (SMS) documentation. Our experts represent you in CAA reviews, address airworthiness queries, and update your procedures to reflect regulatory changes, ensuring uninterrupted legal compliance.